Epoxy potting compounds protect transformers, power modules, LED drivers, and battery packs from moisture, shock, and short circuits.
But the quality of a potted component is decided in the mixing bowl, not the curing oven.
Three problems follow a badly mixed compound:
•Filler agglomeration — alumina and boron nitride clumps break the thermal path and create hot spots;
•Entrapped air — bubbles become voids after curing, cutting dielectric strength and surface quality;
•Heat build-up — friction accelerates the epoxy reaction and shortens your working window.
The SMIDA Process
1.Premix — combine A/B components and filler at 1000–1500 rpm for 1–3 minutes;
2.Vacuum degas — 0.2 kPa-class vacuum for 2–5 minutes pulls microbubbles out;
3.Check and pour — confirm no agglomerates or bubbles remain, then dispense.
Run the whole cycle on a temperature-controlled model.
SMIDA's TTC series holds the compound between -15 °C and 25 °C, suppressing heat build-up and extending pot life so your dispensing team is not racing the clock.
Why Blade-Free Matters for Epoxy
Hard fillers grind down impeller blades, and the metal debris ends up inside the compound — an insulation-failure time bomb.
SMIDA's non-contact design means epoxy touches only the cup: no wear, no debris, no contamination.
Quick Answers
Why is temperature control recommended for epoxy?
Epoxy reacts faster as temperature rises; uncontrolled mixing heat shortens pot life and can cause partial gelation.
Can it replace a vacuum chamber?
For high-viscosity epoxy, yes — and much faster.
Centrifugal force actively drives bubbles out while the vacuum removes them.
Can you test my formula?
Yes.
Send a sample and we will run it on a temperature-controlled SMIDA mixer and share the before-and-after results.
For the full technical guide, read Epoxy Potting Compound Bubbles: How Vacuum Mixing Protects Encapsulated Electronics.