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What is planetary centrifugal mixer

Planetary centrifugal mixer is a kind of mixing equipment for mixing raw materials. It can mix a variety of materials, including high-viscosity materials, liquid materials, and even nano-scale powder materials. The principle is to rely on the revolution and rotation of the container holder to stir and degas the materials. The mixing and degassing are performed with super strength and high speed, and the mixing is uniform without bubbles or stratification. It can be used with a high-power vacuum pump to perform stirring and vacuuming at the same time to remove nano-scale bubbles in the material.

There are a variety of capacity specifications to choose from, which can mix materials of different weights and meet all requirements from testing to mass production. The bladeless design will not destroy the shape and function of the material when stirring and dispersing the material. It can stir and defoam a small amount of material and reduce the loss during the mixing process. Parameters such as time and rotation speed can be set. The stirring parameters vary with different products. The equipment has a storage function and can set the stirring parameters for different materials. It is widely used in the field of material mixing in various industries. It has a high technical level in material mixing, is simple to operate, efficient and excellent, and some can be customized according to customer requirements.

centrifugal planetary mixer - Smida Mixer

Working principle of planetary centrifugal mixer

Working principle of planetary centrifugal mixer:

Centrifugal planetary mixerdo not require mixing blades and can mix and degas materials at the same time.

To achieve this goal, three key factors need to be considered.

● This uses centrifugal force to move material away from the center.

● Rotation and shearing are achieved by rotating the container and causing the material to flow.

● 45 degree rotation. By tilting the axis of rotation to a 45-degree angle, three-dimensional flow is created.

In addition, the flow rate (direction) between the liquid surface and the container wall changes rapidly, causing complex flow and strong shear forces. In particular, strong shear forces make droplets and particles smaller, enhancing their dispersion. Air bubbles are also finely dispersed and eliminated during this process.

How to mix low viscosity materials

By changing the balance between revolution speed and rotation speed, degassing can be achieved based on the following two principles. The container support is tilted 45° relative to the revolution axis. After the equipment is started, the motor transmits power to the container support through the transmission structure. The clockwise revolution relative to the revolution axis generates centrifugal force, and the counterclockwise rotation relative to the container's rotation axis generates shear force. Through high-speed rotation, the material produces convection, impact and shear. The interaction of the two forces produces vortex and up-and-down convection, pushing bubbles out of the material, and no bubbles are mixed during mixing and dispersion.

How to mix high viscosity materials

Even in a short time, high-viscosity materials can be mixed evenly without using mixing blades.

Defoaming is based on the following three principles:

● When viscosity is high, bubbles rise slowly and convection currents through the material bring the bubbles to the surface.

● The reduction in pressure causes the bubbles to expand and be destroyed. Solvent bubbles are also produced.

● Due to the rotation, small bubbles on the liquid surface are also sheared and destroyed.

Diffevent between the Vacuum planetary centrifugal mixer and Non-Vacuum planetary centrifugal mixer

Planetary centrifugal mixers are divided into two types: non-vacuum planetary centrifugal mixer type and vacuum planetary centrifugal mixe type. Air bubbles often cause problems during mixing, in which case one of these two types can be used depending on the purpose and use.

Non-vacuum planetary centrifugal mixer removes visible air bubbles.

Vacuum planetary centrifugal mixe can be used when invisible micron bubbles need to be removed.

In the past, degassing with a dryer etc. took a long time after stirring in a mixer. The planetary centrifugal mixer can achieve degassing while stirring without worrying about overflow, which greatly shortens the time.

What is Vacuum Mixer

The vacuum planetary centrifugal mixer is equipped with a powerful vacuum pump. It is an efficient mixing equipment that integrates stirring, degassing and vacuuming functions. It has a built-in vacuum system. , the mixing is completed in a vacuum environment, which can effectively eliminate bubbles generated during the mixing process, degas the material cleanly and efficiently, greatly improving the filling of the material and the compactness of the model, and is suitable for various high-quality materials such as paste, slurry, glue, etc. Viscosity material, good effect and fast speed.

Planetary Centrifugal Mixer - Smida Mixer

What is Non-Vacuum Mixer

Most non-vacuum planetary centrifugal mixers are equipped with a "defoaming mode". Degassing is performed by changing the balance between revolution speed and rotation speed. The centrifugal force generated by the revolution of the non-vacuum planetary centrifugal mixer "pushes small bubbles to the liquid surface. By applying slow rotation that does not engulf the bubbles, the bubbles that have risen to the liquid surface are destroyed through shear force." It is suitable for mixing various low- to high-viscosity materials such as liquids and powders, with good effect and fast speed.

The vacuum centrifugal planetary mixer has its own vacuum system, which can remove nano-scale bubbles in the material to make the mixing effect more uniform.

The vacuum centrifugal planetary mixer has its own vacuum system, which can remove nano-scale bubbles in the material to make the mixing effect more uniform. It is suitable for materials with vacuum decompression function that require high mixing accuracy and high air content in the material.

The non-vacuum mixer replaces manual mixing through planetary motion. The mixing efficiency is greatly improved, and the uniformity of mixing is also more uniform than manual mixing. It is suitable for materials containing volatile components that are not suitable for vacuum degassing.

Planetary Centrifugal Mixer suplier in China | Smida Mixer

Application of centrifugal planetary mixer

● Experimental Materials

● Cosmetics Such As Foundation, Lipstick, Lotion, Etc.

● Ink And Ink

● Chemical Product

● Conductive Glue, Insulating Glue, Sealant And Other Electronic Adhesives

● Functional Adhesive

● Two-Component Resin Material

● Nanopowder Material

● Electronic Component

● New Generation Energy Materials Such As Fuel Cells, Solar Cells, And Batteries

● Lcd, Led, Oled And Other Flat Panel Display Materials

● Robot Technology

● Sensing Technology

● Semiconductor Industry

● Aviation Industry

● Polymer Materials

● Dental Engineering

● Bioengineering, Biofactory Related Technologies

● Drug Development, Pharmaceuticals, Reagents

● Inspection And Analysis Technology

● Solder Paste

Related Planetary Centrifugal Mixer From Smida

Temperature Control Mixer

Temperature planetary centrifugal mixer can adjust and control the temperature of materials during the mixing process. It is suitable for temperature-sensitive materials and greatly avoids damage to materials caused by temperature rise during the mixing process. The temperature-controlled mixer is equipped with a water-cooling heat dissipation system, which achieves accurate and stable temperature control of the container holder during the mixing process. It is safer for temperature-sensitive materials and greatly ensures the effect of the materials. It also has revolution and rotation, and vacuum detachment. The bubble function covers a variety of application scenarios, is compatible with various materials, is efficient, energy-saving, stable and reliable.

Temperature ControlPlanetary Centrifugal Mixer - Smida Mixer

Paint Mixer

● The paint mixer is a mixer for the sewing industry.

● The color base can be easily mixed evenly in a short time.

● The performance and stability are excellent, and the operation is simple and convenient.

● The mixing effect is very good and the price/performance ratio is very high.

plaint mixer/ planetary centrifugal paint mixer-Smida Mixer

Solder Paste Mixer

● The solder paste mixer is a professional equipment for mixing solder paste evenly.

● Simple and convenient operation, fast stirring, specific for solder paste

● The rotation speed ratio ensures the softness, stability and activity of the solder paste.

● The reliability and price-performance ratio are very high.

Technical Principles

The planetary centrifugal mixer breaks the traditional mechanical mode and cleverly integrates non-contact means such as planetary motion and centrifugal force synergy to achieve material mixing.

Small TextThe stirring principle of rotation and revolution:

● The container bracket is tilted at a 45 degree angle relative to the axis of revolution, and the container containing the material is fixed on the bracket.

● Revolution: Clockwise orbital rotation (to complete defoaming)

● Rotation: counterclockwise rotation, rotating around the center of the container as the axis on the orbital path (to complete mixing)

● The interaction between rotation and revolution generates vortices and upward and downward convection, pushing out bubbles from the material without mixing them during stirring and dispersion.

Core Parameter Analysis

The SMIDA planetary centrifugal mixer is mainly used for stirring liquid or powder materials and achieving defoaming effect at the same time.

Simultaneously rotating and revolving, coupled with a high-power vacuum pump, the material is stirred evenly and evacuated synchronously within a few seconds to minutes.

The rotation and revolution can be independently controlled, designed for materials that are very difficult to mix evenly.

● Equipped with different fixtures and cups, it can mix materials ranging from 10ml to 50L, easily meeting all requirements from experimentation to mass production.

● It can store 20 sets of data (customizable), and each set of data can be divided into 5 segments to set different time, speed ratio, and vacuum parameters, which can meet the stirring and defoaming requirements of most materials.

● The maximum speed can reach 2500 revolutions per minute, and high viscosity materials with 5 million CPS can also be perfectly stirred evenly.

● Non contact stirring: avoids contamination or damage to materials caused by traditional mechanical stirring, and improves the reliability of experimental results.

● Optional temperature control and networking components, supporting temperature adjustment during the mixing process, ensuring that heat sensitive materials are processed in a stable environment; Support online calling and data export, facilitating product batch traceability.

Design Advantages

Efficient mixing

The mixer, relying on planetary mixing and centrifugal force, can quickly and evenly mix materials. Traditional mixers may require multiple agitation and extended time to achieve uniformity when processing complex materials, while planetary centrifugal mixers can significantly shorten mixing time and improve production efficiency., Traditional mixers take several hours, while this equipment can complete high-quality mixing in just a few tens of minutes.

Broad applications

The design without stirring blades makes it highly adaptable to material characteristics, making it easy to handle low viscosity liquids, high viscosity pastes, and solid-liquid mixtures containing particles. Due to the lack of direct contact between the stirring blade and the material, there will be no damage to the stirring blade or blockage of the material due to differences in material characteristics, such as mixing materials with high viscosity and easy adhesion.

Clean and environmentally friendly

The design without stirring blades eliminates the hygiene dead corners caused by the contact between stirring blades and materials, facilitates equipment cleaning, reduces the risk of material residue, and meets the strict hygiene requirements of industries such as food and medicine. Meanwhile, the non-contact mixing method reduces noise and energy consumption, making it more environmentally friendly.

Industry Application Cases

● Application areas: Experimental materials, silver paste, adhesives, solder paste, communication technology, printed electronics technology, nanoprinting applications, automotive electronics technology, FPD (LCD, LED, OLED) drug development, pharmaceuticals, reagents, inspection, and analysis technology Aviation industry, semiconductor industry, sensing technology, robotics technology, fuel cells, solar cells, batteries and other new generation energy technologies, chemical products, dental engineering, biotechnology, biotechnology related technologies

● Main application industries: 1. Electronics 2. Semiconductor industry 3. New energy industry 4. Chemical/materials industry 5. Medical/biopharmaceutical industry 6. Research/university laboratory

Material category	Specific materials	Typical application scenarios	Material characteristics	Equipment advantages
Electronic packaging materials	Epoxy resin, organic silicone	Chip packaging, LED fluorescent adhesive	High viscosity, easily mixed with micrometer sized bubbles	Planetary stirring+vacuum defoaming
Adhesive	Conductive silver paste, thermal conductive adhesive	Phone screen bonding, lithium battery electrode bonding	Containing metal/ceramic particles, prone to settling and layering	Free speed regulation (100-2500 rpm) to prevent settlement
Medical materials	Dental resin, medical silicone	Denture molding, medical catheterization	Biocompatibility is required, and organic solvent contamination is prohibited	Fully enclosed medical grade stainless steel chamber
New energy materials	Photovoltaic silver paste, solid electrolyte paste	Solar cells, solid-state batteries	Nanoscale particles have a large specific surface area and are prone to agglomeration	Nano scale dispersion technology can process materials with a viscosity of 5 million CPS
Optical materials	Optical glue (OCR), nanomaterials	AR/VR lens assembly, Mini LED backlight	Extremely low tolerance for bubbles, requiring low-temperature defoaming	Low temperature defoaming mode (25-40 ℃ temperature control), supporting ± 0.5kpa level high vacuum
Chemical materials	Silicone oil, polyurethane prepolymer	Lubricant synthesis, polymer material modification	Thermal sensitivity and easy oxidation	Low temperature defoaming mode (25-40 ℃ temperature control)
Ceramic materials	Ceramic slurry, piezoelectric ceramic materials	MLCC capacitors, sensor ceramic components	Solid content up to 85%, poor fluidity	High speed stirring (2500rpm/min), supporting large capacity batch processing of 12ml-50L

Selection Guide And Customization Solutions

In the field of nanomaterials, low damage and pollution prevention are the core

Nanomaterials (such as quantum dots and nano powder dispersions) are sensitive to shear and easy to agglomerate or denature.

Attention shall be paid to the following in the selection:

● Low shear force design: Choose a self rotation/revolution independent control model, with a recommended self rotation speed of ≤ 300rpm and revolution speed of ≤ 600rpm to avoid high-speed damage to the nanostructure.

● Pollution free mixing: The preferred non-contact mixing design (such as centrifugal) avoids traditional blade contamination materials and is suitable for sensitive materials such as nano silver paste and fluorescent powder.

● Micro processing capability: Laboratory grade equipment needs to support 1-50g micro processing, such as the SMV-310T model of the Simada, with customized containers to meet the needs of research and development small-scale trials.

In the field of electronic adhesives, both high precision and process adaptability are emphasized

Electronic adhesives (such as conductive adhesives and LED packaging adhesives) need to balance defoaming rate and process stability.

Key selection points:

● High vacuum degree guarantee: The vacuum degree should be ≤ -95kPa to ensure the removal of micron sized bubbles and prevent voids from affecting conductivity after solidification.

● Segmented program control: supports multiple parameter settings (such as 5-stage speed and vacuum degree adjustment), adapts to complex processes such as AB glue mixing and low-temperature curing glue, and recommends models that store 20 sets of programs.

● Temperature control function integration: Choose models with temperature control modules (such as TMV-310TTC) to avoid high temperature causing colloid denaturation or uneven low-temperature curing, and improve yield to over 98%.

Precision ceramics field: high viscosity and large capacity processing requirements

The viscosity of precision ceramic slurries (such as zirconia and silicon nitride slurries) often exceeds 100000 CPS, and targeted solutions are needed:

● High torque power system: The revolution speed needs to be ≥ 2000rpm, and the rotation speed needs to be ≥ 2000rpm to break through high viscosity resistance and achieve uniform dispersion.

● Large capacity industrial grade equipment: Choose models with a processing capacity of 20L or more, such as the Simada TMV-15000TT model, paired with customized containers, to easily meet production needs from experiments to mass production.

● Wear resistant and corrosion-resistant material: The material barrel is made of stainless steel or PTFE coating material to prevent ceramic powder from wearing the equipment and extend its service life.

Product Parameters

Model	Mixing Quantity	Revolution Speed	Rotation Speed	Vacuum Capacity	Temperature Control Function
TM-310TT	300ml, 150g*2	200-2500rpm	0-2 rotation ratio adjustable	/	/
TM-2000TT	2000ml, 1000g*2	200-2500rpm	0-2 rotation ratio adjustable	/	/
TMV-200T	300ml, 150g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.5±0.5kpa	/
TMV-500T	700ml, 350g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.5±0.5kpa	/
TMV-1000T	1500ml, 750g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.5±0.5kpa	/
TMV-310T	300ml, 150g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.2±0.5kpa	/
TMV-700T	700ml, 350g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.2±0.5kpa	/
TMV-1500T	1500ml, 750g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.2±0.5kpa	/
TMV-2000T	2000ml, 1000g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.2±0.5kpa	/
TMV-4000T	4000ml, 2000g*2	200-2500rpm	Rotation ratio fixed	20m³/h, 0.2±0.5kpa	/
TMV-310TT	300ml, 150g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	/
TMV-700TT	700ml, 350g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	/
TMV-1500TT	1500ml, 750g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	/
TMV-2000TT	2000ml, 1000g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	/
TMV-4000TT	4000ml, 2000g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	/
TMV-10000TT	9L, 4.5kg*2	200-2000rpm	0-1.5 rotation ratio adjustable	40m³/h, 0.5±0.5kpa	/
TMV-15000TT	14L, 7kg*2	200-1500rpm	0-1.5 rotation ratio adjustable	20m³/h, 0.5±0.5kpa	/
TMV-310TTC	300ml, 150g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	-5 ℃~25 ℃ (optional)
TMV-700TTC	700ml, 350g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	-5 ℃~25 ℃ (optional)
TMV-1500TTC	1500ml, 750g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	-5 ℃~25 ℃ (optional)
TMV-2000TTC	2000ml, 1000g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	-5 ℃~25 ℃ (optional)
TMV-4000TTC	4000ml, 2000g*2	200-2500rpm	0-2 rotation ratio adjustable	20m³/h, 0.2±0.5kpa	-5 ℃~25 ℃ (optional)

Customization

Customization of temperature control function components

Customization of container size and material

Customization of vacuum functional components

Customized explosion-proof function

Customization of Machine Shell Material

Customization of machine mixing volume

Customization of MES monitoring and management components

Supplier Qualification Display

Collaborate with over 2000 companies from 30+ countries worldwide

Fortune Global 500 companies

China's top 500 companies

147

Listed companies

After-Sales Service And Technical Support

Complete machine warranty for 1 year

7 * 24-hour response

Global after-sales service

FAQS

What about customer reviews for your planetary centrifugal mixer?

So far, Smida has provided automation equipment with independent intellectual property rights to multiple Fortune 500 companies, listed companies, and industry leaders, and has received high recognition and widespread praise from customers.

Main export market?

At present, our products are exported to more than 20 countries in five continents including North America, Europe, Asia, South America, and Oceania.

What about your planetary centrifugal mixer after-sales service system?

Our planetary centrifugal mixer after-sale guarantee period is 12 months, and we can provide free consumable parts within 1 year. And our professional pre-sales and after-sales department can respond you within 24 hours for any technical problems.

How to ensure the customer's standard use of the instrument?

We can provide each planetary centrifugal mixer related video showing how to install and operate. If you have specific needs, we can also arrange engineer to the customer's company for equipment operation training.

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Contact person: Blue Liu

Tel: +86 135 1093 2149

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