The mixing of glue and powder (metal powder, ceramic powder, pigment powder, etc.) is a key process in the production of industries such as electronics, building materials, and automobiles. However, traditional mixing equipment often encounters difficulties - the powder is prone to agglomeration and difficult to disperse, the glue does not fully wrap the powder, and after mixing, it is easy to cause delamination when left to stand. This not only affects the performance of the finished product, but also leads to a large amount of material waste and rework, dragging down production efficiency.
1、 Glue+Powder Mixing: Comparison of Traditional Equipment and SMIDA EffectIn response to the composite characteristics of glue and powder, the SMIDA
planetary centrifugal mixer, with its dual power design of "revolution+rotation", breaks the limitations of traditional mixing and significantly improves the mixing effect
Core indicators Traditional mixing equipment SMIDA planetary centrifugal mixerUniformity of powder dispersion Uneven dispersion and obvious Fully dispersed without obvious
agglomeration phenomenon agglomeration particles
Integrity of glue wrapping Partial powder exposure, Completely wrapped, without exposed powder
incomplete packaging
Stratification after mixing Easy to stratify and have poor Long term stability,
stability after standing still not easily stratified after standing still
Mixing efficiency Long time consumption Efficient and fast,
and low efficiency significantly reducing working hours
Finished product quality High defect rate and Excellent quality,
unstable performance significantly reduced defect rate
2、 Core application scenarios of glue+powder mixing
SMIDA mixers have been deeply adapted to meet the mixing needs of adhesives and powders in various fields, effectively solving the pain points in industry production:
1. In the field of electronic thermal conductive materials
Used for mixing thermal conductive silicone with thermal conductive powder, the powder is evenly dispersed after stirring, effectively improving thermal conductivity, helping electronic components dissipate heat quickly, and avoiding the impact of local overheating on equipment stability and service life.
2. Building structure reinforcement field
In the mixture of epoxy adhesive and reinforcing powder used for building reinforcement, the SMIDA mixed adhesive has no clumping, which can fully exert the reinforcement effect, improve the strength and stability of concrete components, and is suitable for reinforcement projects of key structures such as bridges and load-bearing walls.
3. In the field of automotive parts manufacturing
In the production of automotive brake pads, the mixing effect of phenolic resin adhesive and metal powder directly affects the braking performance. After being stirred by SMIDA, the powder is evenly wrapped by glue, and the friction performance of the brake pads is more stable. There is no abnormal noise or uneven wear during braking, which meets the requirements of safe driving for automobiles.
4. Ceramic product forming field
During the ceramic molding process, the uniformity of mixing between ceramic adhesive and ceramic powder determines the quality of the product. The slurry stirred by SMIDA is uniform and delicate, and the surface of the fired ceramic products is smooth without defects such as pinholes and cracks, greatly improving the qualification rate of the finished products.
3、 Glue+powder mixing exclusive design highlights
Step by step speed control: Set step by step speed according to the requirements of different stages of mixing - avoid powder splashing at low speed in the early stage, disperse and agglomerate particles at high speed in the middle stage, and ensure uniform wrapping at a constant speed in the later stage, accurately matching the entire mixing process.
Sealed dust prevention system: Adopting a fully sealed mixing design, it effectively prevents powder dust during the mixing process, creates a clean production environment, meets environmental requirements, and ensures the health of employees.
Free access to hybrid testing services
If you are troubled by uneven mixing of glue and powder, low efficiency, etc., contact SMIDA to enjoy exclusive support:
✅ Free material sample mixing test
Quick docking:
Official website:
https://www.smidacn.com/Email: blue_liu@smida.com.cn
Choose SMIDA to make the mixing of glue and powder more efficient, uniform, and stable.