Definition and working principle of temperature controlled planetary centrifugal mixer
The temperature controlled planetary centrifugal mixer is an advanced equipment that integrates temperature control technology and centrifugal stirring. Its working principle is based on planetary motion trajectory, which achieves efficient mixing of materials by performing planetary motion in the mixing container within the mixing bracket. At the same time, the introduction of temperature control technology enables the mixer to achieve precise control within the set temperature range, ensuring that the material maintains a constant temperature environment during the mixing process. This type of equipment has broad application prospects in the field of material preparation, especially in situations where precise temperature control and mixing uniformity are required.
The working principle of temperature controlled planetary centrifugal mixer gives it significant advantages compared to traditional mixers. Through planetary motion, the mixer can achieve multi-dimensional mixing of materials and improve mixing uniformity. Meanwhile, the precise control of temperature control technology enables the material to maintain a constant temperature during the mixing process, avoiding performance changes caused by temperature changes. This device performs excellently in the preparation of temperature sensitive materials such as metal, non-metal, and composite materials, and can significantly improve the quality and performance of materials.
In practical applications, temperature controlled planetary centrifugal mixers have achieved significant results. For example, in the preparation of metal materials, this device can achieve uniform mixing of metal powders, improve the density and strength of metal materials. In the preparation of non-metallic materials, this equipment can achieve precise control of polymer materials, improve the stability and durability of materials. In the preparation of composite materials, this equipment can achieve uniform mixing of different materials and improve the comprehensive performance of composite materials.
The combination of temperature control technology and centrifugal stirring
The perfect combination of temperature control technology and centrifugal stirring has brought revolutionary changes to the field of material preparation. Temperature control technology ensures the stability and uniformity of materials during the mixing process by precisely controlling the temperature during the mixing process. And centrifugal stirring generates centrifugal force through high-speed rotation, allowing the material to be fully mixed and dispersed during the stirring process. This combination not only improves the mixing efficiency, but also greatly enhances the quality of material preparation.
Taking the preparation of metal materials as an example, the temperature controlled planetary centrifugal mixer effectively avoids oxidation or deterioration of materials due to excessive temperature during the stirring process by precisely controlling the stirring temperature. At the same time, the strong centrifugal force of centrifugal stirring enables the metal particles to be uniformly dispersed during the stirring process, thereby improving the uniformity and density of the metal material. According to experimental data, the uniformity of metal materials prepared using a temperature controlled planetary centrifugal mixer has been improved by more than 30% compared to traditional stirring methods.
Smida conducted a comparative test:
1. Prepare two devices, one with a temperature control system and the other without a temperature control system, all other configurations are the same;
2. Prepare two cups of materials, with the same ratio of ingredients and the same weight;
3. Test the initial temperatures, which are 25.6 ℃ and 25.5 ℃, respectively. The temperatures of the two cups of material are almost the same;
4. After the same amount of stirring, the material was taken out and the temperature was measured. The temperature of the material stirred using the temperature control system was 30.9 ℃, which only increased by about 5 ℃, while the temperature of the material not stirred using the temperature control system was 70.8 ℃, which increased by about 55 ℃.
From the test results, it can be seen that there is not much difference between using a temperature control system to stir the material and not stirring it before. However, the temperature of the material stirred without a temperature control system increases significantly. Therefore, the use of a temperature controlled planetary centrifugal mixer can ensure the stability of the temperature of the material during the stirring process, which has certain benefits for materials containing volatile components or those whose temperature increase will affect the performance of the material, and can greatly ensure the mixing performance of the material.