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MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 1
MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 2
MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 1
MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 2

MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System

max 20L/h capacity, 1:3:9 speed ratio, heating/cooling ready for industrial pilot production
Positioned between lab and small‑batch production, the MTR‑80P offers 0.02–20L/h capacity, 1μm precision, and optional thermal control. The 1:3:9 speed ratio strengthens shear for nanomaterial and high‑end paste dispersion. Rugged construction and easy maintenance fit long‑hour pilot use.
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    Three Roll Mill MTR-80P

    Principle of Operation

        The three roll machine utilizes the shear force generated by the mutual squeezing, different turning directions, and speed differences of three horizontal roller surfaces to grind and disperse materials.

        The clearance control method of the MTR series three roll machine is precise and stable. Based on geometric principles, the roller gap is adjusted by controlling the angle between the axis envelope lines, truly achieving linear.

        Control of the roller gap. Realizing linear control of roller gap in a true sense, it can handle various viscosity slurries with excellent dispersion effect, and can transform materials with a wider distribution into narrow and pointed distributions.

    Working principle of three roll machine

    Key Technology

    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 4
    Straightness
    During the precision grinding process of ceramic rollers, the linear elements of the entire surface remain in an ideal straight state.
    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 5
    Coaxiality
    Based on the axis of the ceramic roller bearing position, the degree to which the central axis of any cross-section (ceramic profile) of the ceramic roller coincides with the axis of the bearing position in space.
    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 6
    Ceramic density
    Denseness refers to the method of making ceramic rollers more compact and dense through a series of process treatments. Can reduce the porosity of the roller, improve the chemical stability, strength, hardness, and wear resistance of the magnetic roller, etc.

    • Pilot‑grade precision: Min gap <1μm, concentricity/straightness <2μm, flatness <0.3μm
    • High‑efficiency shear: 1:3:9 speed ratio for better dispersion
    • Thermal stability: Optional heating/cooling for sensitive materials
    • High power: 1.5KW drive for heavy‑load high‑viscosity processing
    • Smart control: Gap/torque mode, torque curve feedback

    Parameter Table

    Equipment Type MTR-80P
    Roller Material Al₂O₃/ZrO₂/SiC/Stainless
    Scraper Material ZrO₂/Polyester /Stainless
    L/hour 0.02-20L/hour
    Roller Diameter 80mm
    Roller Length 200mm
    Speed Ratio 1:3:9
    Gap Range 1-200μm (man-machine interface)
    Speed Stepless speed regulation, 0-500rpm
    Working Mode Gap/torque mode, torque curve
    Fingerprint Recognition Dedicated for special aircraft, fingerprint function can be turned off
    Size L790×W490×H600mm
    Power.Voltage 1.5kW, AC220V/50Hz
    New Weight 105kg

     

    Principle of Operation

    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 7
    Principle of Operation
    The MTR series three roll machine adopts a self-developed microcontroller control board, which achieves a three in one function of microcontroller control, mechanical mechanism, and sensing control through customized modular design.
    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 8
    User-friendly design
    The entire series of external control production interfaces are more precise, intelligent, and user-friendly.
    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 9
    High precision magnetic roller
    Each roller is processed using a unique method, and a customized laser detection mechanism is used to dynamically control the coaxiality and straightness of the roller yield.
    MTR‑80P Ceramic Three Roll Mill | Pilot‑Scale High‑Precision Dispersion System 10
    User-friendly design
    Meets American standard ANSI B65 (Safe Operating Features for Three Roll Mills). In working mode, if there is a safety protection mechanism and foreign objects come into contact, the machine will immediately shut down and give an alarm.
    Get in touch with us
    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs
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    Contact with us
    Contact person: Blue Liu
    Tel: +86 135 1093 2149
    WhatsApp: +86 151 7377 7981
    Add:
    SMIDA Technology Park, No. 85, Zhenyu 2nd Road, Yulu Community, Guangming District, Shenzhen, China


    We are committed to providing high-quality products and services, with a professional after-sales team that supports online after-sales service. If there are any problems with the machine, please feel free to contact us at any time.
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